


Our Tradition of Imagination
The knife is perhaps the most timeless tool of humanity. When you hold a good hand made knife you are not just holding a tool or an interesting keepsake; you are holding a legacy of the human race. You hold the patriot spirit of freedom; the pioneer spirit of determination, and the warrior spirit of Valhalla!
When you MAKE a knife, you are recognizing and honoring our human heritage. You are carrying on the traditions of makers past, and joining the ranks of those who saw what did not exist, and who were willing to risk and put in the effort to turn their vision into reality.
When you GIVE a knife you have made, you are passing on these traditions in the form of a treasured heirloom and future artifact. You are honoring the recipient with the effort of your time, skill and thoughtfulness; you are giving a piece of yourself.
When you TEACH someone to make their own knife, you help forge another link in humanity's legacy of makers. This is why I make knives and why I teach others how to "Make it like you mean it!"

The Maker's Way
I retired from law enforcement after 34 years of service and began my knife making journey at the age of 60. It's a wonderful time to be alive and information is easily accessible. I Joined the American Bladesmithing Association (ABS) and took their Introduction to Bladesmithing course at Texarkana College taught by Mastersmiths Jim Crowell and Mike Williams. I took several classes with ABS Matersmith Jason Knight, who has become a mentor and friend. I took a mosaic Damascus class with Mastersmith Ray Rybar, and online courses with Mastersmith Kyle Royer. I took a two week mosaic Damascus class with Salem Straub at the Center for Metal Arts in Pennsylvania, and most recently a class with Mastersmith Lin Rhea at his home shop in Arkansas. I continually learn from the community of makers who share what they are doing on social media.
Some guys retire and buy a Harley or a motorhome, I bought a power hammer, hydraulic press and heat treat oven. Bladesmithing is cheaper than therapy and the community of makers is packed with solid people who learn, create, do and share and encourage. That is the maker's way!
Make It Like You Mean It!
Bladesmithing Classes at Full Circle Forge, Leona Valley, California. I was involved in some aspect of training most of my law enforcement career. I instructed the use of firearms and chemical agents, first-aid, use of force, less lethal weapon systems, leadership, civil disturbance management, search and rescue, and mounted enforcement. It's just natural that teaching others is a part of my blade smithing journey. I learn best with the mindset of, "I will need to teach this some day." I was a beginner very recently, so what I have learned and how I learned it is very fresh in my mind. I spent enough money and dedicated myself to such an intense period of study and practice, that I could have had a Master's degree in just about any other subject and now I get to share the journey with others. Just one of the reasons I call my shop, Full Circle Forge and why the shop motto is Semper Discentes, which is Latin for Always Learning.

Intro to Bladesmithing
Begin at the Beginning
1 Day Class $225
Learn the basics of knife design, forging and heat treating. You'll use a hammer, tongs and anvil to forge a knife. You'll heat, quench and temper your blade, then use a belt grinder to shape and finish it. Includes exposure to the use of a hydraulic press and power hammer.
Must be at least 12 years old

Making Damascus
Learn how the magic happens
1 Day Class $400
We forge Damascus steel from various materials in various patterns, such as ladder, twist and feather. Students learn the principles of pattern welded steel and use of the hydraulic press and power hammer. Each student will leave with a billet of steel they forged to use as they wish. Includes materials. Note: we do not make mosaic Damascus in this class.

Make a Tomahawk
Forge a Throwing Tomahawk
1 Day $350
Feed your inner warrior and make a weapon Mel Gibson would be proud to own! Forged from a farrier rasp, these bad boys are beautiful. Includes materials.

Next Level Knife Making
Make It Like You Mean It!
3 Days $700Make a knife to be proud of. Make a knife that will impress your friends and family. Make a knife that will shave hair! Make it like you mean it! In this class students forge a full tang knife, learn and apply the principles of heat treating, affix and shape their handle and sharpen the knife's edge. Photo shows two students' knives on top and mine on the bottom. Students who have previously taken the Making Damascus class can use their steel to make their knife in this class.
NOVEMBER 2024 (FULL)

Make a Sheath
1 Day $200
Learn to make a leather sheath to fit your knife. Use stamping tools to create a unique design. Includes materials.

Exploiting the Nature of Steel
Steel does not want to be a knife. It has to be heated, hammered and forced into its potential. It becomes a knife kicking and screaming.
I make the best knives I can from high carbon steel or Damascus steel I forge in my shop. I heat treat the steel myself in a digitally controlled oven and test each blade with a calibrated hardness tester. I select the handle material to compliment the pattern of the steel and style of the knife. I carve, shape and polish the handle into its own expression of artful utility. If the use of the knife requires a sheath I make it myself from quality leather. It is the process of making which I enjoy. The process determines the quality of the finished product. Quality is the goal and it is important to me to control as much of the process as I can. As my knowledge and skill increase, so does the quality of my knives. This is another reason I teach, because I learn when I help others learn.
Shop Now
For Classes and Available Knives


Intro to Bladesmithing, SEPTEMBER 24, 2022
$225.00
One Day class learning to forge a knife from a railroad spikeQuantityComing soon

Damascus Class OCTOBER 22, 2022 (FULL)
$400.00
Forge a billet of Damascus in Ladder, Feather or Twist patternQuantityAll options are out of stockComing soon

MAY 13, 2022 Tomahawk Class (FULL)
$400.00
Forge a tomahawk from a farrier raspQuantityAll options are out of stockComing soon

Viper, EDC Knife
$350.00
Full Tang 1084 high carbon steel blade with burlap micarta handle scales. Includes horizontal carry cross draw sheath.
SOLDQuantityAll options are out of stockComing soon

8 Inch Damascus Chef Knife
$750.00
Low Layer twist pattern of 1084 and 15N20 High Carbon Steel. Hand forged to shape. Full tang.
SOLDQuantityAll options are out of stockComing soonFAQs
How should I care for my carbon steel knife?
First, use your knife as a knife and not a pry-bar or screwdriver or hammer. All those tools are really cheap at Harbor Freight so don't use your expensive beautiful knife to do their job. If you break your knife from abuse, that's on you and you should not tell anyone, lest they mock your foolishness.
Carbon steel blades will rust if not properly cared for. NEVER put it in the dishwasher. Carefully wash by hand right after use and DRY IT. Give it a light coat of a food grade oil such as olive oil and safely store it. Store chef knives in a knife block or use a plastic blade sleeve. NEVER store it loosely in a drawer. Razor sharp knives can cut VERY easily, so keep the blade protected. Sheath knives should not be kept in a leather sheath long term. I know everyone does it, but if there is any moisture around, storing the knife in a leather sheath can cause it to rust. It should be stored in the protective zippered case it came in. Use the sheath for belt carry as intended. With proper care and use a carbon steel blade will develop a patina which adds to its charm and character.
What do I need to bring to a class?
Bring safety glasses, leather gloves, sturdy footwear which covers your toes and won't melt when hot sparks land on them. Bring a respirator mask to keep from breathing grinding dust. You can use the disposable kind. Bring any snacks or drinks you want. We usually go to a local diner for lunch, but you can bring your own if you want.
Where are the classes held and what are the hours?
Full Circle Forge is located in Leona Valley, California, which is a rural area bordering west Palmdale in the high desert of North Los Angeles County.
Classes start at 9:00 AM and run to 4-5:00 PM or until we all finish what we started.
Can I order a knife from you?
No. I do not accept orders for knives. I make knives I enjoy making and offer some for sale here on the website
How long does it take you to make a knife?
One of the most common questions and one many knife makers despise, because it is often asked from a perspective of trying to figure out if the price being asked for a knife is "worth it." Judging the price of a knife by how many hours it takes to make it is not a fair way to do it, as it does not take into account the hours, or years it took to develop the skill to make it, cost of the tools and materials involved, or any of the consumable costs involved in bladesmithing, like electricity, propane, drill bits, abrasive belts, sand paper, adhesives, etc. How much do you think it costs Kershaw to develop and tool up to make a $100 knife? How many $100 knives do they have to sell to break even? Handmade knives are one of a kind; no two are exactly the same.
How long it takes me to make a knife depends on the size and complexity of the knife. It could be between 8 and 80 hours or more. I never start just one knife and work on it until it is done. I work on several at a time. I am fortunate that I do not have to make a living making knives, so I can take my time and enjoy the process.
Do you do custom knives?
A custom knife is a knife made as requested by the customer. "Can you make me a hunting knife forged from my Grandpa's old lawn mower blade with the handle made from the wood of my Grandma's rocking chair?" No, I do not do that. "What if I paid you $15,000?" OK. I mean everyone has their price. But generally, I do not take orders or do custom knives. I make what I enjoy making and offer some of those for sale.
Are you ever going to go on "Forged in Fire"?
I never say never, but probably not, maybe someday...I don't know, maybe. It's not a goal of mine right now. How's that for commitment?
What steel do you use in your knives?
It depends on the project and what is available. One of my favorites is 80CrV2, but I also use 1084, 1085, and 5160. My Damascus is usually 1084/15N20. The main thing is to start with known steel and not some random piece of junk steel; you know, like they often do on Forged in Fire. The most important part of the knife making process is the heat treat. If you do not know what kind of steel you have you can only guess at how it should be heat treated.
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Photos & videos of my adventures in iron
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Email:
dave@davesauerknives.com
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